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UNIT - I
Definition of Industrial Engineering: Objectives, Method study, Principle of motion economy, Techniques of
method study - Various charts, THERBLIGS, Work measurement - various methods, time study PMTS,
determining time, Work sampling, Numericals.
UNIT - II
Productivity & Workforce Management :Productivity - Definition, Various methods of measurement,
Factors effecting productivity, Strategies for improving productivity, Various methods of Job evaluation
& merit rating, Various incentive payment schemes, Behavioural aspects, Financial incentives.
UNIT - III
Manufacturing Cost Analysis: Fixed & variable costs, Direct, indirect & overhead costs, & Job costing,
Recovery of overheads, Standard costing, Cost control, Cost variance Analysis - Labour, material, overhead in
volume, rate & efficiency, Break even Analysis, Marginal costing & contribution, Numericals.
UNIT - IV
Materials Management : Strategic importance of materials in manufacturing industries, Relevant costs, Inventory
control models - Economic order quantity (EOQ), Economic batch quantity (EBQ) with & without shortage,
Purchase discounts, Sensitivity analysis, Inventory control systems - P,Q,Ss Systems, Service level, Stock out
risk, determination of order point & safety stock, Selective inventory control - ABC, FSN, SDE, VED and
three dimensional, Numericals.
UNIT - V
Quality Management: Definition of quality, Various approaches, Concept of quality assurance systems,
Costs of quality, Statistical quality Control (SQC), Variables & Attributes, X, R, P & C - charts, Acceptance
sampling, OC - curve, Concept of AOQL, Sampling plan - Single, Double & sequential, Introduction to TQM
& ISO - 9000.
UNIT - VI
Production Planning & Control (PPC) : Introduction to Forecasting - Simple & Weighted moving
average methods, Objectives & variables of PPC, Aggregate planning - Basic Concept, its relations with other
decision areas, Decision options - Basic & mixed strategies, Master production schedule (MPS), Scheduling
Operations Various methods for line & intermittent production systems, Gantt chart, Sequencing - Johnson
algorithm for n-Jobs-2 machines, n- Jobs-3 machines, 2 Jobs n-machines, n-Jobs m-machines Various
means of measuring effectiveness of PPC, Introduction to JIT, Numericals.
UNIT - VII
Management Information Systems (MIS) : What is MIS ? Importance of MIS, Organizational & information
system structure, Role of MIS in decision making, Data flow diagram, Introduction to systems analysis &
design, Organizing information systems.
UNIT – VIII
Product Design and Development: Various Approaches, Product life cycle, Role 3S’s – Standardization,
Simplification, Specialization, Introduction to value engineering and analysis, Role of Ergonomics in Product
Design