IE (B-TECH Mechanical Engineering 6th)

UNIT - I

Definition of Industrial Engineering: Objectives, Method study, Principle of motion economy, Techniques of

method study - Various charts, THERBLIGS, Work measurement - various methods, time study PMTS,

determining time, Work sampling, Numericals.

UNIT - II

Productivity & Workforce Management :Productivity - Definition, Various methods of measurement,

Factors effecting productivity, Strategies for improving productivity, Various methods of Job evaluation

& merit rating, Various incentive payment schemes, Behavioural aspects, Financial incentives.

UNIT - III

Manufacturing Cost Analysis: Fixed & variable costs, Direct, indirect & overhead costs, & Job costing,

Recovery of overheads, Standard costing, Cost control, Cost variance Analysis - Labour, material, overhead in

volume, rate & efficiency, Break even Analysis, Marginal costing & contribution, Numericals.

UNIT - IV

Materials Management : Strategic importance of materials in manufacturing industries, Relevant costs, Inventory

control models - Economic order quantity (EOQ), Economic batch quantity (EBQ) with & without shortage,

Purchase discounts, Sensitivity analysis, Inventory control systems - P,Q,Ss Systems, Service level, Stock out

risk, determination of order point & safety stock, Selective inventory control - ABC, FSN, SDE, VED and

three dimensional, Numericals.

UNIT - V

Quality Management: Definition of quality, Various approaches, Concept of quality assurance systems,

Costs of quality, Statistical quality Control (SQC), Variables & Attributes, X, R, P & C - charts, Acceptance

sampling, OC - curve, Concept of AOQL, Sampling plan - Single, Double & sequential, Introduction to TQM

& ISO - 9000.

UNIT - VI

Production Planning & Control (PPC) : Introduction to Forecasting - Simple & Weighted moving

average methods, Objectives & variables of PPC, Aggregate planning - Basic Concept, its relations with other

decision areas, Decision options - Basic & mixed strategies, Master production schedule (MPS), Scheduling

Operations Various methods for line & intermittent production systems, Gantt chart, Sequencing - Johnson

algorithm for n-Jobs-2 machines, n- Jobs-3 machines, 2 Jobs n-machines, n-Jobs m-machines Various

means of measuring effectiveness of PPC, Introduction to JIT, Numericals.

UNIT - VII

Management Information Systems (MIS) : What is MIS ? Importance of MIS, Organizational & information

system structure, Role of MIS in decision making, Data flow diagram, Introduction to systems analysis &

design, Organizing information systems.

UNIT – VIII

Product Design and Development: Various Approaches, Product life cycle, Role 3S’s – Standardization,

Simplification, Specialization, Introduction to value engineering and analysis, Role of Ergonomics in Product

Design